Surcon 2D

Surface Inspection System

Surface Inspection System

Surcon 2D surface inspection systems detect and visualise even the smallest defects and anomalies as online inspection systems. They impress with a synergy from decades of expertise in the development of precision measuring systems, combined with technically high-end surface inspection.

Surface inspection of the smallest defects is thus possible even under the most difficult conditions such as confined spaces, acidic vapours or oils. In addition, a powerful, intuitive HMI ensures that the most relevant measurement results are always available.

100% online inspection with fast line scan camera and high-performance LED

automated defect detection and classification

immediate detection of periodic defects indicating roll damage

Special Features

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Surcon 2D

Surface Inspection System

Surface Inspection System

Technical Information

Material data

Max. speed:

up to 1,900 m/min for 0.4 mm length resolution

Width:

not limited

Length:

no restriction / continuous inspection possible

Measurement system data

Configuration:

2D bright field

Installation type:

fixed installation or movable C-Frame

Camera type:

CMOS line scan camera / Gigabit Ethernet / Camera Link

Illumination source:

High Power LED 450 nm / 630 nm / white
more than 500 W/m² at 500 mm working distance

Typical working distance:

400-1,500 mm

Performance data

Chip size / framerate:

up to 8,192 pixels / up to 140 kHz

Typical resolution:

0.2 mm x 0.2 mm / 0.2 mm x 0.4 mm

Image storage:

defective areas in full resolution
full background in reduced resolution
short intervals can be stored in full resolution

Image storage capacity:

typical 20 TB (up to 55 TB)

Image type:

open, lossless compressed tiff format

Database:

Microsoft SQL Server

Evaluation

Classification:

feature based, pre-trained AI
parallel classification using multiple classifiers

Features for classification:

> 400 feature values per defect

Quality management:

rule based quality grading

Technical Information surcon 2D Surface Inspection System

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