CCS

Width, Hole, Edge Crack Detection

Width, Hole, Edge Crack Detection

The non-contact CCS strip width measuring system is optimally suited for flexible use in many production lines. From pickling and rolling to process and finishing lines, width, hole and edge cracks are detected reliably.

The measurement beams can be easily mounted on existing plant components or integrated into the line with the help of customer specific frames.

With an optional software add-on, the system can be extended by edge crack and / or hole detection. The system detects the exact position of the defects both along the length and across the width of the material.

strip width
strip position
side shift

optional:
– edge crack detection
– hole detection

Special Features

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CCS

Width, Hole, Edge Crack Detection

Width, Hole, Edge Crack Detection

Technical Information

Material data

Typical thickness range:

up to 6 mm, but not limited to

Max. speed:

up to 1,000 m/min, but not limited to

Width (mm):

not limited

Length (m):

not limited / continuous inspection

Measurement system data

Gauge type:

fixed mounted frame or moveable C-frame

Radiation source:

intelligent LED backlight

Camera type:

CCS (16 cameras per cluster)

Typical working distance camera:

350 mm to 800 mm

Typical working distance backlight:

150 mm to 300 mm

Measuring dynamics

Sampling rate:

up to 28 kHz

Measuring accuracy for width measuring

Width accuracy:

± 0,1 mm (2 σ)*

Max. permitted passline fluctuation:

± 3 % of distance between camera unit and material

* The measuring accuracy depends on the distance between the material and camera unit. The above specifications are valid at a maximum distance of up to 400 mm between the material and camera unit.

Measuring accuracy for hole & edge crack detection

Size of hole:

≥ 0.2 mm x 0.2 mm *

Size of edge crack:

≥ 1.0 mm x 1.0 mm

Max. permitted passline fluctuation:

± 3 % of distance between camera unit and material

* The detectable hole size depends on the thickness and speed of the material. Exact details are specified on a system basis.

Product Catalogue IMS Measuring Systems for Metal Service Centres

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IMS Measuring Systems for Metal Service Centres