CCS
Width, Hole, Edge Crack Detection
Width, Hole, Edge Crack Detection
The non-contact CCS strip width measuring system is optimally suited for flexible use in many production lines. From pickling and rolling to process and finishing lines, width, hole and edge cracks are detected reliably.
The measurement beams can be easily mounted on existing plant components or integrated into the line with the help of customer specific frames.
With an optional software add-on, the system can be extended by edge crack and / or hole detection. The system detects the exact position of the defects both along the length and across the width of the material.
strip width
strip position
side shift
optional:
– edge crack detection
– hole detection
Special Features
- reliable IMS hardware ensures a long-lasting and lowmaintenance operation, in a compact and lightweight design
- CCS is using the stereoscopic effect to compensate changes in strip position
- intelligent light source with light intensity control
- automatic dirt detection and warning
- stationary CCS gauges require no maintenance
- optical filters eliminate the influences of extraneous light almost completely
- online visualization of results and reporting via customized result interface on every single strip
-
optional:
- blow-off system for camera- and backlight unit
- mechanical protection for rough environmental
- DAkkS certified calibration standard
- store a photo of the defects
Reserve your personal consultation appointment now!
Choose between a scheduled call back, a Teams video conference or simply use our contact form.
We look forward to hearing from you!
CCS
Width, Hole, Edge Crack Detection
Width, Hole, Edge Crack Detection
Technical Information
Material data
Typical thickness range:
up to 6 mm, but not limited to
Max. speed:
up to 1,000 m/min, but not limited to
Width (mm):
not limited
Length (m):
not limited / continuous inspection
Measurement system data
Gauge type:
fixed mounted frame or moveable C-frame
Radiation source:
intelligent LED backlight
Camera type:
CCS (16 cameras per cluster)
Typical working distance camera:
350 mm to 800 mm
Typical working distance backlight:
150 mm to 300 mm
Measuring dynamics
Sampling rate:
up to 28 kHz
Measuring accuracy for width measuring
Width accuracy:
± 0,1 mm (2 σ)*
Max. permitted passline fluctuation:
± 3 % of distance between camera unit and material
* The measuring accuracy depends on the distance between the material and camera unit. The above specifications are valid at a maximum distance of up to 400 mm between the material and camera unit.
Measuring accuracy for hole & edge crack detection
Size of hole:
≥ 0.2 mm x 0.2 mm *
Size of edge crack:
≥ 1.0 mm x 1.0 mm
Max. permitted passline fluctuation:
± 3 % of distance between camera unit and material
* The detectable hole size depends on the thickness and speed of the material. Exact details are specified on a system basis.
