Surcon 2D
Surface Inspection System
Surface Inspection System
Surcon 2D surface inspection systems detect and visualise even the smallest defects and anomalies as online inspection systems. They impress with a synergy from decades of expertise in the development of precision measuring systems, combined with technically high-end surface inspection.
Surface inspection of the smallest defects is thus possible even under the most difficult conditions such as confined spaces, acidic vapours or oils. In addition, a powerful, intuitive HMI ensures that the most relevant measurement results are always available.
100% online inspection with fast line scan camera and high-performance LED
automated defect detection and classification
immediate detection of periodic defects indicating roll damage
Special Features
- reliable IMS hardware and housing with integrated cooling ensure long-lasting and low-maintenance operation
- customised solutions and individual adaptation to local conditions
- optional, integrated blower to protect the system from dust, dirt and splash water and to reduce maintenance requirements
- optionally available as C-frame for maximum convenience and easy maintenance in service position
- powerful toolsets for performance optimisation and data analysis
- apply surface inspection to each processing step for conclusive root cause analysis
- online visualisation of results and report generation via customised results interface
- integrated quality assessment tool – create your own rules for instant results evaluation
do you have any questions?
#IMS Expert
Thomas Köpsel,
Dipl. Computer Scientist
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Surcon 2D
Surface Inspection System
Surface Inspection System
Technical Information
Material data
Max. speed:
up to 1,900 m/min for 0.4 mm length resolution
Width:
not limited
Length:
no restriction / continuous inspection possible
Measurement system data
Configuration:
2D bright field
Installation type:
fixed installation or movable C-Frame
Camera type:
CMOS line scan camera / Gigabit Ethernet / Camera Link
Illumination source:
High Power LED 450 nm / 630 nm / white
more than 500 W/m² at 500 mm working distance
Typical working distance:
400-1,500 mm
Performance data
Chip size / framerate:
up to 8,192 pixels / up to 140 kHz
Typical resolution:
0.2 mm x 0.2 mm / 0.2 mm x 0.4 mm
Image storage:
defective areas in full resolution
full background in reduced resolution
short intervals can be stored in full resolution
Image storage capacity:
typical 60 TB
Image type:
open, lossless compressed tiff format
Database:
Microsoft SQL Server
Evaluation
Classification:
feature based, pre-trained AI
parallel classification using multiple classifiers
Features for classification:
up to >750 feature values per defect
Quality management:
rule based quality grading
Measure.Inspect.Detect.
Product Catalogue for
Aluminium Rolling Mills
- Learn more about the product portfolio of our high-precision measuring systems for aluminium hot strip rolling mills and cold strip rolling mills
- Standard systems for measurement and detection of slab dimension, thickness, thickness profile, length, width, temperature, speed, 2D surface inspection as well as various special systems
- Special designs possible on customer request