surcon 2D advanced
Surface Inspection System
Surface Inspection System
Certain defects change their appearance when viewed from different angles. The use of an additional dark field configuration takes advantage of this fact and leads to an even more precise error detection.
Parallel image acquisition ensures that no defect is overlooked. The modular design of all IMS surcon 2D surface inspection systems enables uncomplicated retrofitting of an additional dark field module as used in the surface inspection advanced.
An additional high-resolution dark field module to highlight each defect is recommended especially for rolling mills, coating lines, CGLs, CALs, and skin pass mills.
100% online inspection using fast line scan camera
and high-power LED
advanced automated defect detection in multiple
illumination angles
instant detection of periodic defects that indicate roll
damages making use of all image channels
Special Features
- reliable IMS hardware and housing with integrated cooling ensures a long-lasting and low-maintenance operation
- tailored solutions and custom adaptation to local conditions help to achieve optimal results for your application
- optional integrated blower to protect the system from dust dirt and spray and reduce maintenance
- powerful toolsets for performance optimization and data evaluation
- apply surface inspection to every processing step for conclusive root cause analysis
- raw data recording e.g. for strip start / end or customizable intervals
- online visualization of results and reporting via customized result interface
- integrated quality grading tool – create your own rules for instant result evaluation
do you have any questions?
#IMS Expert
Thomas Köpsel,
Dipl. Computer Scientist
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surcon 2D advanced
Surface Inspection System
Surface Inspection System
Technical Information
Material data
Max. speed (m/s):
up to 1,900 m/min for 0.4 mm length resolution
Width (mm):
not limited to
Length (m):
no restriction / continuous inspection possible
Measurement system data
Configuration:
2D bright field and dark field
Installation type:
fixed installation or movable
Camera type:
CMOS line scan camera / Gigabit Ethernet / Camera Link
Illumination source:
High Power LED 450 nm / 630 nm / white
more than 500 W/m² at 500 mm working distance
Typical working distance:
400-1,500 mm
Performance data
Chip size / framerates:
up to 8,192 pixels up to 140 kHz
Typical resolution:
0.2 mm x 0.2 mm / 0.2 mm x 0.4 mm
Image storage:
defective areas in full resolution
background in reduced resolution
short intervals can be stored in full resolution
Image storage capacity:
typically 22 TB (up to 55 TB)
Image type:
lossless compressed tiff format
Database:
Microsoft SQL Server
Evaluation
Classification:
feature based, pre-trained AI
parallel classification using multiple classifiers
Features for classification:
> 400 feature values per defect (using both images)
Qualitymanagement:
rule based quality grading
Measure.Inspect.Detect.
Product Catalogue for Metal Service Centres
- Learn more about the product portfolio of our high-precision measuring systems for metal service centres
- Standard systems for measurement and detection of thickness, width, slit strip width, sheet geometry, holes, pinholes, flatness, evenness, edgecracks, surface inspection, strip tension, web tension as well as various special systems
- Special designs possible on customer request
IMS Measuring Systems for Metal Service Centres
XR Traversing Thickness Profile Measuring System
(Metal Service Centres)