surcon 2D advanced
Surface Inspection System
Surface Inspection System
Certain defects change their appearance when viewed from different angles. The use of an additional dark field configuration takes advantage of this fact and results in even more precise defect detection.
Parallel image acquisition ensures that no defect will be missed.
The modular design of all IMS surcon 2D surface inspection systems allows the uncomplicated retrofitting of an additional dark field module.
An additional high-resolution dark field module to highlight each defect is particularly recommended for the demanding surfaces in aluminium rolling mills.
100% online inspection with fast line scan cameras and high-performance LEDs
advanced automatic defect detection at different illumination angles
immediate detection of periodic defects indicating roll damage using all image channels
Special Features
- reliable IMS hardware and housing with integrated cooling ensure long-lasting and low-maintenance operation
- customised solutions and individual adaptation to local conditions
- optional, integrated blower to protect the system from dust, dirt and splash water and to reduce maintenance requirements
- optionally available as C-frame for maximum convenience and easy maintenance in service position
- powerful toolsets for performance optimisation and data analysis
- apply surface inspection to each processing step for conclusive root cause analysis
- online visualisation of results and report generation via customised results interface
- integrated quality assessment tool – create your own rules for instant results evaluation
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surcon 2D advanced
SURFACE INSPECTION System
SURFACE INSPECTION ADVANCED
Technical Information
Material data
Max. speed:
up to 1,900 m/min for 0.4 mm length resolution
Width:
not limited
Length:
no restriction / continuous inspection possible
Measurement system data
Configuration:
2D bright field and dark field
Installation type:
fixed installation or movable
Camera type:
CMOS line scan camera / Gigabit Ethernet / Camera Link
Illumination source:
High Power LED 450 nm / 630 nm / white
more than 500 W/m² at 500 mm working distance
Typical working distance:
400-1,500 mm
Performance data
Chip size / framerates:
up to 8,192 pixels up to 140 kHz
Typical resolution:
0.2 mm x 0.2 mm / 0.2 mm x 0.4 mm
Image storage:
defective areas in full resolution
background in reduced resolution
short intervals can be stored in full resolution
Image storage capacity:
typical 20 TB (up to 55 TB)
Image type:
open, lossless compressed tiff format
Database:
Microsoft SQL Server
Evaluation
Classification:
feature based, pre-trained AI
parallel classification using multiple classifiers
Features for classification:
> 400 feature values per defect (using both images)
Qualitymanagement:
rule based quality grading
Measure.Inspect.Detect.
Product Catalogue for Aluminium Rolling Mills
- Learn more about the product portfolio of our high-precision measuring systems for aluminium hot strip rolling mills and cold strip rolling mills
- Standard systems for measurement and detection of slab dimension, thickness, thickness profile, length, width, temperature, speed, 2D surface inspection as well as various special systems
- Special designs possible on customer request
IMS Measuring Systems for Aluminium Cold Rolling Mills
(Aluminium Hot Rolling Mills)
XR Traversing Thickness Profile Measuring System
(Aluminium Hot Rolling Mills)
XR Traversing Thickness Profile Measuring System (cold rolling mill)
(Aluminium Cold Rolling Mills)
(Aluminium Cold Rolling Mills)
(Aluminium Cold Rolling Mills)
(Aluminium Cold Rolling Mills)
