Surcon 2D
Surface Inspection System
Surface Inspection System
Surcon 2D surface inspection systems inspect and visualise even the smallest defects and anomalies as online inspection systems. They impress with a synergy of decades of expertise in the development of precision measuring systems, combined with high-end technical surface inspection.
Surface inspection of even the smallest defects is thus possible under even the most difficult conditions such as confined spaces, acidic vapours or oils.
In addition, a powerful, intuitive HMI ensures that the most relevant measurement results are always available.
100% online inspection using fast line scan camera
and high-power LED
automated defect detection and classification
instant detection of periodic defects that indicate roll damages
Special Features
- reliable IMS hardware and housing with integrated cooling ensures a long-lasting and low-maintenance operation
- customised solutions and individual adaptation to local conditions
- optional, integrated blower to protect the system from dust, dirt and splash water and to reduce maintenance requirements
- optionally available as C-frame for maximum convenience and easy maintenance in service position
- powerful toolsets for performance optimisation and data analysis
- apply surface inspection to each processing step for conclusive root cause analysis
- online visualisation of results and report generation via customised results interface
- integrated quality assessment tool – create your own rules for instant results evaluation
do you have any questions?
#IMS Expert
Thomas Köpsel,
Dipl. Computer Scientist
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Surcon 2D
Surface Inspection System
Surface Inspection System
Technical Information
Material Data
Max. speed:
up to 1,900 m/min for 0.4 mm length resolution
Width:
not limited to
Length:
no restriction / continuous inspection possible
Measurement System Data
Configuration:
2D bright field
Installation type:
fixed installation
Camera type:
CMOS line scan camera / Gigabit Ethernet / Camera Link
Illumination source:
High Power LED 450 nm / 630 nm / white
more than 500 W/m² at 500 mm working distance
Typical working distance:
400-1,500 mm
Performance Data
Chip size / framerate:
up to 8,192 pixels / up to 140 kHz
Typical resolution:
0.2 mm x 0.2 mm / 0.2 mm x 0.4 mm
Image storage:
defective areas in full resolution
full background in reduced resolution
short intervals can be stored in full resolution
Image storage capacity:
typical 60 TB
Image type:
open, lossless compressed tiff format
Database:
Microsoft SQL Server
Evaluation
Classification:
feature based, pre-trained AI
parallel classification using multiple classifiers
Features for classification:
> 400 feature values per defect
Quality management:
rule based quality grading
Measure.Inspect.Detect.
Product Catalogue for Metal Service Centres
- Learn more about the product portfolio of our high-precision measuring systems for metal service centres
- Standard systems for measurement and detection of thickness, width, slit strip width, sheet geometry, holes, pinholes, flatness, evenness, edgecracks, surface inspection, strip tension, web tension as well as various special systems
- Special designs possible on customer request
IMS Measuring Systems for Metal Service Centres
XR Traversing Thickness Profile Measuring System
(Metal Service Centres)
