CCS
Pinhole Detection System
The IMS pinhole detection system is recommended as a high-performance solution especially for rolling mills and processing lines.
The measurement method is based on the detection of finest quantities of light by CMOS photo sensors.
In this way, the CCS pinhole detector reliably detects, localises and classifies even the smallest perforations that can occur in the production of strips and foils.
detection of pinholes
optional:
- dynamic performance monitoring
Special Features
- reliable IMS hardware ensures long-lasting and low-maintenance operation in a compact and lightweight construction
- multiple classes for pinholes and detection of larger holes
- intelligent, water-cooled, high-performance light source with intensity control
- automatic dirt detection and corresponding warning
- reliable detection, localisation and classification
- online visualisation of the results and reporting via user-defined results interface
- optional: IMS calibration master
…to the verifiability of flatness previously required, your best customer suddenly also needs the exact geometry of the plates to be delivered. Do you now lose the order or is there a possibility to retrofit a measuring system despite the cramped conditions? What advantage does this investment bring me, apart from the fact that it satisfies just this one customer?
Not only in slitting and cut-to-length lines, but also in pickling lines, recoiling lines and inspection lines, it is necessary to meet growing customer demands on product quality. These are challenges that I am confronted with every day and for which we at IMS have developed a product portfolio specially tailored to metal service centres.
We set new standards with our systems and reach new dimensions with our efficient, digital and durable measurement technology. The systems are designed precisely for your application, and with our Life Cycle Partnership you are always on the safe side.”
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CCS
Pinhole Detection System
Technical Information
Material data
Typical thickness range:
up to 0.1 mm, but not limited
Max. speed:
up to 1,000 m/min, but not limited to
Width:
up to 2,400 mm, but not limited
Length:
not limited / continuous inspection
Measurement system data
Gauge type:
fixed mounted frame or moveable C-frame
Radiation Source:
intelligent high-power LED backlight (water-cooled)
Camera type:
CCS (16 cameras per cluster)
Typical working distance camera:
90 mm
Typical working distance backlight:
100 mm
Measuring dynamics
Sampling rate:
up to 28 kHz
Measuring accuracy
Pinhole size (diameter):
5 μm (in foils) *
10 μm (in strip) *
Edge blackout:
≤ ± 3 mm (no mechanical edge masks)
Max. permitted passline fluctuation:
± 3 mm
*) The detectable hole size depends on the strip thickness and strip speed. Exact details are specified on a system basis
Measure.Inspect.Detect.
Product Catalogue for
Aluminium Rolling Mills
- Learn more about the product portfolio of our high-precision measuring systems for aluminium hot strip rolling mills and cold strip rolling mills
- Standard systems for measurement and detection of slab dimension, thickness, thickness profile, length, width, temperature, speed, 2D surface inspection as well as various special systems
- Special designs possible on customer request
IMS Measuring Systems for Aluminium Cold Rolling Mills
XR Traversing Thickness Profile Measuring System (cold rolling mill)
(Aluminium Cold Rolling Mills)
(Aluminium Cold Rolling Mills)
(Aluminium Cold Rolling Mills)
